鑄造是將金屬熔煉成符合一定要求的液體并澆入鑄型內,經冷卻凝固、清整處理后得到有預定形狀、尺寸和性能的鑄件的工藝過程。
鑄(zhu)(zhu)件的加(jia)工鑄(zhu)(zhu)造(zao)(zao)可以說有許(xu)多種(zhong)工藝(yi)方法,現(xian)在(zai)(zai)使用較為廣泛的主要有砂(sha)型(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)、殼型(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)、精密鑄(zhu)(zhu)造(zao)(zao)及陶瓷型(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)。所有這些(xie)鑄(zhu)(zhu)造(zao)(zao)工藝(yi)的共同點是(shi)(shi),鑄(zhu)(zhu)型(xing)(xing)都設計有澆注系(xi)統,即(ji)熔(rong)融金(jin)屬進(jin)入型(xing)(xing)腔的通道;鑄(zhu)(zhu)型(xing)(xing)都是(shi)(shi)在(zai)(zai)每(mei)次澆注完成(cheng)(cheng)后就被(bei)破壞(huai)掉。這些(xie)鑄(zhu)(zhu)造(zao)(zao)通道在(zai)(zai)砂(sha)型(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)中被(bei)稱為直澆道、橫(heng)澆道及內澆口,見圖2-1。鑄(zhu)(zhu)型(xing)(xing)是(shi)(shi)由型(xing)(xing)芯(xin)來形成(cheng)(cheng)鑄(zhu)(zhu)件的空腔和(he)凹槽的。

金屬液澆(jiao)注完畢之后,所得到的鑄件在出(chu)廠之前,還需要進(jin)行諸如清理(li)、檢驗、磨(mo)光以及在必要時進(jin)行的焊補和(he)熱處理(li)等后繼工序。
鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)種(zhong)類(lei)(lei)(lei)很多,按造(zao)(zao)(zao)(zao)(zao)(zao)(zao)型(xing)(xing)(xing)方法習慣分為:①. 普通砂(sha)(sha)(sha)型(xing)(xing)(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao),包括(kuo)濕(shi)砂(sha)(sha)(sha)型(xing)(xing)(xing)、干(gan)砂(sha)(sha)(sha)型(xing)(xing)(xing)和(he)化學硬化砂(sha)(sha)(sha)型(xing)(xing)(xing)三(san)種(zhong)類(lei)(lei)(lei)型(xing)(xing)(xing);②. 特(te)種(zhong)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao),按造(zao)(zao)(zao)(zao)(zao)(zao)(zao)型(xing)(xing)(xing)材(cai)(cai)料又(you)可分為以天然礦產(chan)砂(sha)(sha)(sha)石(shi)為主要(yao)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)型(xing)(xing)(xing)材(cai)(cai)料的特(te)種(zhong)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)(如(ru)熔模鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、泥型(xing)(xing)(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)車間殼型(xing)(xing)(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、負壓(ya)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、實型(xing)(xing)(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、陶瓷型(xing)(xing)(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)等)和(he)以金(jin)屬為主要(yao)鑄(zhu)(zhu)(zhu)型(xing)(xing)(xing)材(cai)(cai)料的特(te)種(zhong)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)(如(ru)金(jin)屬型(xing)(xing)(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、壓(ya)力鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、連續鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、低(di)壓(ya)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)、離心鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(zao)(zao)等)兩種(zhong)類(lei)(lei)(lei)型(xing)(xing)(xing)。
鑄造是比較(jiao)經濟(ji)的(de)(de)(de)(de)(de)毛坯成(cheng)型方(fang)法(fa),對于形狀復雜的(de)(de)(de)(de)(de)零件更能顯示出它(ta)的(de)(de)(de)(de)(de)經濟(ji)性。如(ru)(ru)汽車發動機的(de)(de)(de)(de)(de)缸體和(he)缸蓋,船(chuan)舶螺旋槳以及精致(zhi)的(de)(de)(de)(de)(de)工藝藝術(shu)品等。有些難以切削的(de)(de)(de)(de)(de)零件,如(ru)(ru)燃氣輪機的(de)(de)(de)(de)(de)鎳基合金零件不用鑄造方(fang)法(fa)是無法(fa)成(cheng)型的(de)(de)(de)(de)(de)。
另外,鑄造(zao)(zao)的(de)零(ling)件(jian)尺寸和重量(liang)的(de)適(shi)應范圍很寬(kuan),金屬(shu)的(de)種類(lei)幾乎不受限制;鑄造(zao)(zao)零(ling)件(jian)在具有一般機械性(xing)(xing)能(neng)(neng)的(de)同時,還具有耐(nai)磨、耐(nai)腐蝕、吸震等綜合性(xing)(xing)能(neng)(neng),是其他金屬(shu)成型(xing)方法如(ru)鍛、軋、焊、沖壓等所(suo)達不到的(de)。因此,在機器(qi)制造(zao)(zao)業(ye)中用(yong)鑄造(zao)(zao)方法生產的(de)毛坯零(ling)件(jian),在數(shu)量(liang)和噸位上迄(qi)今(jin)仍(reng)是最多的(de)。

