對于X80高鋼級管材的研究和應用,石油部門與冶金部門聯合,開展了10余項國家基礎/攻關、應用基礎研究和技術開發項目,其中包括國家“973”項目“高強度管線鋼的重大工藝基礎研究”、中石油集團技術開發項目“X80管線鋼管的開發與應用”“X80管線鋼的焊接及高韌性焊材選擇”等。2004年,中國石油天然氣集團公司科技發展部會同西氣東輸管道公司研究決定在西氣東輸與陜京二線聯絡線上進行X80鋼級螺旋埋弧焊管和直縫埋弧焊管兩種規格產品的工程應用。聯絡線X80級工程應用段采用Φ1016mm×18.4mm直縫埋弧焊管和φ1016mm×15.3mm螺旋埋弧焊管,分別對應相鄰接X70級φ1016mm×21.0mm直縫埋弧焊管和ф1016mmm×17.7.5mm螺旋埋弧焊管。其中壁厚18.4mm的直縫焊管2km,壁厚15.3mm的螺旋埋弧焊管7.4km。為了配合X80級管線鋼管的工程應用,寶鋼、武鋼、鞍鋼等鋼廠相繼開


  發出(chu)18.4mm厚(hou)(hou)X80級寬厚(hou)(hou)板和(he)15.3mm厚(hou)(hou)X80級板卷,并且滿足X80級管線鋼(gang)管工程應用(yong)技術條(tiao)件中有關要求。


  為(wei)了做好(hao)我國(guo)X80級(ji)焊(han)管(guan)(guan)(guan)(guan)(guan)(guan)的開發(fa)(fa)研(yan)制(zhi)工作,由中(zhong)(zhong)(zhong)(zhong)國(guo)石油(you)(you)(you)(you)天然氣(qi)(qi)集團公司(si)科技發(fa)(fa)展部組織的“石油(you)(you)(you)(you)天然氣(qi)(qi)輸送(song)用(yong)X80級(ji)螺旋(xuan)縫埋弧(hu)焊(han)管(guan)(guan)(guan)(guan)(guan)(guan)”項(xiang)目(mu)于1999年5月立項(xiang),該項(xiang)目(mu)由中(zhong)(zhong)(zhong)(zhong)國(guo)石油(you)(you)(you)(you)物(wu)資裝備(集團)公司(si)主持,寶雞石油(you)(you)(you)(you)鋼(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)有限責任(ren)公司(si)、華(hua)北石油(you)(you)(you)(you)鋼(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)廠等負(fu)責研(yan)制(zhi),中(zhong)(zhong)(zhong)(zhong)國(guo)石油(you)(you)(you)(you)天然氣(qi)(qi)集團公司(si)管(guan)(guan)(guan)(guan)(guan)(guan)材研(yan)究(jiu)所、中(zhong)(zhong)(zhong)(zhong)國(guo)石油(you)(you)(you)(you)天然氣(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)道(dao)局配合實施。研(yan)制(zhi)目(mu)標是開發(fa)(fa)研(yan)制(zhi)出(chu)X80級(ji)螺旋(xuan)埋弧(hu)焊(han)鋼(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)實物(wu)產(chan)品(pin)滿足市場需要(yao)(yao);通(tong)過(guo)對國(guo)產(chan)高鋼(gang)(gang)(gang)(gang)級(ji)管(guan)(guan)(guan)(guan)(guan)(guan)線(xian)鋼(gang)(gang)(gang)(gang)卷(juan)板(ban)(ban)或鋼(gang)(gang)(gang)(gang)板(ban)(ban)的試驗研(yan)究(jiu),提出(chu)改進措施,使卷(juan)板(ban)(ban)或鋼(gang)(gang)(gang)(gang)板(ban)(ban)性(xing)能滿足制(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)要(yao)(yao)求(qiu);開發(fa)(fa)出(chu)國(guo)產(chan)的高鋼(gang)(gang)(gang)(gang)級(ji)鋼(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(X80)生產(chan)用(yong)焊(han)接材料和焊(han)接工藝匹配方案(an),為(wei)制(zhi)造出(chu)滿足市場要(yao)(yao)求(qiu)的國(guo)產(chan)高鋼(gang)(gang)(gang)(gang)級(ji)螺旋(xuan)埋弧(hu)焊(han)鋼(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)奠定基(ji)礎。


  自1999年(nian)立項以來,寶雞石油(you)鋼(gang)(gang)(gang)(gang)管有限責任公司、華(hua)北石油(you)鋼(gang)(gang)(gang)(gang)管廠等先后完成了國外高(gao)鋼(gang)(gang)(gang)(gang)級管線(xian)鋼(gang)(gang)(gang)(gang)管的(de)(de)技(ji)(ji)術(shu)標準、焊接材(cai)料、焊接工(gong)藝等方(fang)面的(de)(de)技(ji)(ji)術(shu)情報的(de)(de)收集整理工(gong)作,并與國內幾家大型(xing)鋼(gang)(gang)(gang)(gang)鐵(tie)公司聯合提(ti)出了X80級管線(xian)鋼(gang)(gang)(gang)(gang)熱軋卷板(ban)的(de)(de)技(ji)(ji)術(shu)條件(jian)。


  2002-2004年,寶雞石油鋼(gang)(gang)管(guan)有限責(ze)任公(gong)司(si)、華(hua)北石油鋼(gang)(gang)管(guan)廠分別(bie)對(dui)寶山鋼(gang)(gang)鐵(tie)(tie)股份公(gong)司(si)、武漢(han)鋼(gang)(gang)鐵(tie)(tie)公(gong)司(si)的(de)熱(re)軋卷板進行(xing)了性(xing)能分析(xi)、焊(han)(han)接工(gong)藝研(yan)究、包申格效應(ying)試(shi)驗(yan)、焊(han)(han)管(guan)性(xing)能分析(xi)、焊(han)(han)接熱(re)影響(xiang)區(qu)的(de)組織與(yu)性(xing)能、高屈強比X80級(ji)管(guan)線鋼(gang)(gang)安全性(xing)分析(xi)與(yu)研(yan)究等工(gong)作(zuo),為X80級(ji)厚(hou)壁(bi)螺(luo)旋埋弧(hu)焊(han)(han)管(guan)的(de)開(kai)發奠定了基礎(chu)。


  2004年(nian)9月(yue),寶雞石(shi)油鋼(gang)(gang)管(guan)(guan)(guan)有限(xian)責任公(gong)(gong)(gong)司(si)、原華(hua)(hua)北石(shi)油第一機械廠(chang)華(hua)(hua)油鋼(gang)(gang)管(guan)(guan)(guan)公(gong)(gong)(gong)司(si)、巨龍(long)鋼(gang)(gang)管(guan)(guan)(guan)公(gong)(gong)(gong)司(si)分別完成了(le)X80鋼(gang)(gang)級(ji)、ф1016mm×15.3mm螺旋(xuan)焊管(guan)(guan)(guan)和(he)ф1016mm×18.4mm直(zhi)縫(feng)焊管(guan)(guan)(guan)的(de)批量(liang)試制(zhi),并于2004年(nian)10月(yue)通過了(le)中(zhong)國(guo)石(shi)油天然(ran)氣集團(tuan)公(gong)(gong)(gong)司(si)和(he)中(zhong)國(guo)鋼(gang)(gang)鐵工業協(xie)會在北京組織的(de)鑒定。2004年(nian)底至2005年(nian)初,完成了(le)國(guo)內首次(ci)X80級(ji)鋼(gang)(gang)管(guan)(guan)(guan)的(de)批量(liang)生產,鋼(gang)(gang)管(guan)(guan)(guan)綜合技術指標已達到(dao)國(guo)外發達國(guo)家X80級(ji)鋼(gang)(gang)管(guan)(guan)(guan)的(de)實(shi)物(wu)水平,實(shi)現了(le)X80鋼(gang)(gang)級(ji)螺旋(xuan)埋弧(hu)焊管(guan)(guan)(guan)和(he)直(zhi)縫(feng)埋孤焊管(guan)(guan)(guan)的(de)國(guo)產化。


  2008年2月“西(xi)(xi)氣東輸”二線(xian)(xian)(xian)(xian)開(kai)工建(jian)設(she),這是當時世(shi)界上輸氣線(xian)(xian)(xian)(xian)路最(zui)(zui)長,輸氣管(guan)壓力(li)最(zui)(zui)大(da),管(guan)徑最(zui)(zui)大(da)和鋼級(ji)最(zui)(zui)高的(de)一條輸氣管(guan)道;境內9102km(包括干(gan)線(xian)(xian)(xian)(xian)和八條支干(gan)線(xian)(xian)(xian)(xian)),加境外2000km,形成超(chao)過10000km的(de)鋼鐵巨龍(long),創造出許(xu)多世(shi)界之最(zui)(zui),成為中國油氣管(guan)道史上最(zui)(zui)輝煌的(de)篇章。“西(xi)(xi)氣東輸”二線(xian)(xian)(xian)(xian)主(zhu)干(gan)線(xian)(xian)(xian)(xian)采用X80鋼級(ji)管(guan)線(xian)(xian)(xian)(xian)管(guan),管(guan)徑ф1219mm,壁(bi)厚(hou)22mm(最(zui)(zui)大(da)壁(bi)厚(hou)27.5mm,螺旋管(guan)壁(bi)厚(hou)18.4mm),輸送壓力(li)12MPa,年輸氣能力(li)達300億立(li)方米,全部采用國產板材。“西(xi)(xi)氣東輸”二線(xian)(xian)(xian)(xian)在X80鋼級(ji)管(guan)線(xian)(xian)(xian)(xian)鋼管(guan)開(kai)發和應用方面(mian)有很(hen)多創新和亮點,為后續建(jian)設(she)的(de)管(guan)線(xian)(xian)(xian)(xian)提供了(le)寶貴的(de)經驗。


“西(xi)(xi)氣東輸(shu)”二線建(jian)成后,我(wo)國(guo)又陸(lu)續建(jian)成了(le)中貴線、中緬線國(guo)內段、西(xi)(xi)三(san)線和中亞C線等以及已建(jian)成的陜京四線和正在建(jian)設的中俄東線等長(chang)輸(shu)管道,上述管線均(jun)采用(yong)了(le)X80鋼級。我(wo)國(guo)成為世界(jie)上X80鋼管應用(yong)量(liang)最多的國(guo)家(jia)。