包鋼不銹鋼管廠(chang)主要有以下鋼管生產線：

  1. 制(zhi)鋼生(sheng)產(chan)線(xian)(xian)；2. Φ180mm MPM連(lian)軋(ya)生(sheng)產(chan)線(xian)(xian)；3. ф159mm PQF連(lian)軋(ya)生(sheng)產(chan)線(xian)(xian)；4. Φ460mm PQF連(lian)軋(ya)生(sheng)產(chan)線(xian)(xian)；5. 石(shi)油管生(sheng)產(chan)線(xian)(xian)。鋼管公(gong)司無縫管生(sheng)產(chan)工藝流程：

  魚(yu)雷(lei)罐（鐵水(shui)）→轉爐（鋼水(shui)）→精(jing)煉(lian)→連(lian)鑄（連(lian)鑄圓坯(pi)）→各熱軋(ya)線環形加熱爐（坯(pi)料(liao)加熱）→穿(chuan)孔機(ji)（毛管）→連(lian)軋(ya)機(ji)（荒管）→定(ding)張減（定(ding)徑）→鋼管定(ding)尺鋸切→矯直→檢查→噴標→打包→成(cheng)品(pin)(pin)入庫(ku)（成(cheng)品(pin)(pin)）。

  制鋼生產線的前身為煉鋼廠南部作業區，1997年投產，2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm；圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術，包括轉爐干法除塵技術；煤氣、蒸汽回收利用，實現高效環保和負能煉鋼；近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐，五套爐后吹氬喂絲站，兩座LF精煉爐，兩座VD真空脫氣爐，兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力，主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力，其產品供給鋼管公司四條精品生產線。

  Φ180mm生(sheng)產(chan)線(xian)于1999年投產(chan)，引進(jin)了意大利INNSE公司設計制造的五機(ji)架MINI-MPM連軋(ya)機(ji)；同時配套有12機(ji)架三輥定徑機(ji)和24機(ji)架的三輥張力(li)減(jian)徑機(ji)。機(ji)組年設計能力(li)為20萬(wan)噸，現(xian)年產(chan)量(liang)已達到37萬(wan)噸以上，可生(sheng)產(chan)外徑范圍(wei)為ф60.3～244.5mm，壁厚(hou)范圍(wei)為2.5～27mm的各類石油(you)套管(guan)(guan)、管(guan)(guan)線(xian)管(guan)(guan)、低中壓鍋(guo)爐管(guan)(guan)、高壓鍋(guo)爐管(guan)(guan)、機(ji)械用(yong)管(guan)(guan)、氣(qi)瓶管(guan)(guan)、高壓化(hua)肥管(guan)(guan)、石油(you)裂化(hua)管(guan)(guan)等。

  Φ180mm精(jing)(jing)(jing)整有兩條精(jing)(jing)(jing)整生產(chan)線(xian)，分別(bie)于2003年投(tou)產(chan)一(yi)套ф180mm德國 SMS MEER 進(jin)口精(jing)(jing)(jing)整線(xian)，2015年投(tou)產(chan)建(jian)成一(yi)套ф245國產(chan)精(jing)(jing)(jing)整線(xian)，可(ke)以(yi)進(jin)行(xing)矯直、無損檢測、人工(gong)檢查、水(shui)壓試(shi)驗、倒(dao)棱、通徑、測長(chang)、稱重、噴標、包裝作(zuo)業工(gong)序(xu)。

  Φ159mm熱(re)軋(ya)生產(chan)線于2011年(nian)投產(chan)，熱(re)軋(ya)區域引進了(le)當(dang)今國(guo)際最先進PQF連(lian)軋(ya)機(ji)組。主體(ti)設(she)備(bei)由SMS INNSE公(gong)司設(she)計制造。6機(ji)架連(lian)軋(ya)機(ji)采用(yong)了(le)PQF工藝最先進的(de)(de)正Y倒Y交替布置方式，同時配(pei)置了(le)德國(guo)MEER公(gong)司設(she)計制造的(de)(de)24機(ji)架三(san)輥(gun)張力減徑(jing)機(ji)，可(ke)對(dui)鋼(gang)管(guan)(guan)(guan)進行(xing)在線測(ce)徑(jing)、測(ce)厚和(he)測(ce)溫。預精(jing)(jing)整區域建設(she)有三(san)條(tiao)相(xiang)同配(pei)置的(de)(de)高(gao)水平預精(jing)(jing)整線，可(ke)以進行(xing)鋼(gang)管(guan)(guan)(guan)定尺(chi)鋸(ju)切(qie)、矯直、無損(sun)檢測(ce)、人工檢查、吹吸(xi)灰(hui)、測(ce)長、稱重、噴標、包裝等(deng)作業工序。機(ji)組設(she)計年(nian)產(chan)量(liang)40萬(wan)噸，可(ke)生產(chan)外徑(jing)范圍為ф38～168mm，壁(bi)厚范圍為2.8～25mm的(de)(de)各類石油套管(guan)(guan)(guan)、管(guan)(guan)(guan)線管(guan)(guan)(guan)、鉆桿(gan)、低中(zhong)壓(ya)鍋爐管(guan)(guan)(guan)、高(gao)壓(ya)鍋爐管(guan)(guan)(guan)、機(ji)械(xie)用(yong)管(guan)(guan)(guan)、輸送流體(ti)用(yong)管(guan)(guan)(guan)、船(chuan)舶用(yong)管(guan)(guan)(guan)、石油裂化管(guan)(guan)(guan)等(deng)。

  Φ460mm熱軋(ya)(ya)(ya)(ya)生(sheng)產(chan)(chan)線于(yu)2012年投產(chan)(chan)，熱軋(ya)(ya)(ya)(ya)區(qu)域(yu)引進了當今國際最先進PQF連(lian)軋(ya)(ya)(ya)(ya)機(ji)(ji)(ji)組(zu)。主體設(she)備由SMS INNSE公(gong)司(si)設(she)計(ji)制造。采用的(de)5機(ji)(ji)(ji)架三(san)輥連(lian)軋(ya)(ya)(ya)(ya)機(ji)(ji)(ji)可(ke)進行軸向快速換輥；同時配(pei)套(tao)由MEER公(gong)司(si)設(she)計(ji)的(de)12機(ji)(ji)(ji)架三(san)輥定徑(jing)機(ji)(ji)(ji)，可(ke)對鋼(gang)管(guan)(guan)(guan)(guan)(guan)進行在線測徑(jing)、測長和(he)測溫。預精(jing)整(zheng)區(qu)域(yu)建設(she)有(you)兩條相同配(pei)置的(de)高水(shui)平預精(jing)整(zheng)線，可(ke)以(yi)進行鋼(gang)管(guan)(guan)(guan)(guan)(guan)定尺鋸(ju)切、矯直、無損檢測、人工(gong)檢查(cha)、吹吸灰(hui)、測長、稱重、噴標、包裝等(deng)作業工(gong)序。機(ji)(ji)(ji)組(zu)設(she)計(ji)年產(chan)(chan)量62萬噸，可(ke)生(sheng)產(chan)(chan)外徑(jing)范圍(wei)為ф244.5～457mm，壁厚范圍(wei)為6.0～60mm的(de)各類(lei)石(shi)油套(tao)管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)(guan)、鉆桿、低中(zhong)壓鍋爐管(guan)(guan)(guan)(guan)(guan)、高壓鍋爐管(guan)(guan)(guan)(guan)(guan)、機(ji)(ji)(ji)械用管(guan)(guan)(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)(guan)(guan)、石(shi)油裂(lie)化(hua)管(guan)(guan)(guan)(guan)(guan)、特殊用途油套(tao)管(guan)(guan)(guan)(guan)(guan)及其(qi)他高合金管(guan)(guan)(guan)(guan)(guan)等(deng)。

  不銹鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司配套(tao)建(jian)設(she)(she)有(you)三條(tiao)(tiao)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)生產(chan)線(xian)。φ159mm生產(chan)線(xian)和ф460mm生產(chan)線(xian)配套(tao)建(jian)設(she)(she)的(de)兩(liang)條(tiao)(tiao)新型熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)生產(chan)線(xian)，其核(he)心(xin)設(she)(she)備(bei)均(jun)采用(yong)(yong)進(jin)(jin)口先進(jin)(jin)設(she)(she)備(bei)，可(ke)(ke)按(an)(an)照標(biao)準(zhun)或用(yong)(yong)戶(hu)要求對(dui)油井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)品(pin)(pin)種進(jin)(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩(dun)粗(cu)、調質、正(zheng)(zheng)火(huo)(huo)、正(zheng)(zheng)火(huo)(huo)＋回(hui)火(huo)(huo)及(ji)退火(huo)(huo)等(deng)工(gong)序(xu)作(zuo)業(ye)。其中在(zai)(zai)ф159mm熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)生產(chan)線(xian)建(jian)設(she)(she)有(you)一(yi)(yi)(yi)條(tiao)(tiao)油管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩(dun)粗(cu)線(xian)、一(yi)(yi)(yi)條(tiao)(tiao)油井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)、一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光(guang)亮(liang)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)、一(yi)(yi)(yi)條(tiao)(tiao)油井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)和一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)；在(zai)(zai)ф460mm熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)生產(chan)線(xian)建(jian)設(she)(she)有(you)一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光(guang)亮(liang)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)和一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)。油管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩(dun)粗(cu)線(xian)可(ke)(ke)生產(chan)外徑ф48.26～114.3mm、壁厚為(wei)3.68～16mm、長(chang)度(du)為(wei)6～12.8m的(de)加厚油管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)；油井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)可(ke)(ke)生產(chan)外徑為(wei)ф38～168.3mm、壁厚為(wei)3～25mm、長(chang)度(du)為(wei)6000～14630mm的(de)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)，主(zhu)要品(pin)(pin)種有(you)油管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合(he)金結構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石油裂化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)；配套(tao)的(de)兩(liang)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)可(ke)(ke)按(an)(an)照GB 5310-2008、ASTM A335及(ji) ASTM A213等(deng)標(biao)準(zhun)對(dui)鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)(jin)行正(zheng)(zheng)火(huo)(huo)、正(zheng)(zheng)火(huo)(huo)＋回(hui)火(huo)(huo)及(ji)回(hui)火(huo)(huo)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)作(zuo)業(ye)。ф180mm生產(chan)線(xian)于2004年(nian)配套(tao)建(jian)設(she)(she)了(le)一(yi)(yi)(yi)條(tiao)(tiao)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)生產(chan)線(xian)，可(ke)(ke)按(an)(an)照標(biao)準(zhun)或用(yong)(yong)戶(hu)要求對(dui)油井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)產(chan)品(pin)(pin)進(jin)(jin)行調質、正(zheng)(zheng)火(huo)(huo)、正(zheng)(zheng)火(huo)(huo)＋回(hui)火(huo)(huo)工(gong)序(xu)作(zuo)業(ye)；在(zai)(zai)該條(tiao)(tiao)熱(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)生產(chan)線(xian)已成功開發生產(chan)了(le)BT80SS、BT90SS及(ji)BT100H等(deng)自主(zhu)研發的(de)特殊(shu)用(yong)(yong)途石油套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。

  石油(you)(you)管(guan)生(sheng)產(chan)線于2004年(nian)(nian)投產(chan)，有兩條(tiao)管(guan)體生(sheng)產(chan)作業線和(he)一條(tiao)接(jie)箍(gu)生(sheng)產(chan)線組成(cheng)，其(qi)中一條(tiao)生(sheng)產(chan)線為搬遷、配套(tao)、改造原加工(gong)(gong)線，年(nian)(nian)加工(gong)(gong)ф139.7～339.7mm套(tao)管(guan)6萬噸，另(ling)一條(tiao)為新建生(sheng)產(chan)線，年(nian)(nian)加工(gong)(gong)ф60.3～244.5mm套(tao)管(guan)7萬噸，接(jie)箍(gu)生(sheng)產(chan)線年(nian)(nian)加工(gong)(gong)ф73～365.1mm套(tao)管(guan)、油(you)(you)管(guan)接(jie)箍(gu)71萬件。新建生(sheng)產(chan)線和(he)接(jie)箍(gu)生(sheng)產(chan)線的(de)(de)主要設備如鋼管(guan)車絲機和(he)水壓試驗、通(tong)徑機是由(you)德國DEMAG Meer引(yin)進的(de)(de)，接(jie)箍(gu)車絲機是由(you)比利時(shi)Colinet引(yin)進的(de)(de)，預擰(ning)、擰(ning)接(jie)機組是由(you)美國引(yin)進的(de)(de)，采(cai)用了二(er)級(ji)自動化控(kong)制系(xi)統(tong)，通(tong)過通(tong)訊網絡連接(jie)，組成(cheng)并行運算(suan)、集中管(guan)理、分(fen)散(san)控(kong)制、資(zi)源共享的(de)(de)分(fen)布式計算(suan)機控(kong)制系(xi)統(tong)，實現了基(ji)礎自動化操作方式。