鎢(wu)(wu)(wu)極(ji)(ji)惰(duo)性氣(qi)(qi)(qi)(qi)體保(bao)(bao)護(hu)電(dian)(dian)(dian)弧焊(han)(han)(han)(han)(han)(han)(tungsten inert gas welding,TIG),從屬(shu)于GTAW中(zhong)的(de)(de)非熔化(hua)(hua)(hua)極(ji)(ji)惰(duo)性氣(qi)(qi)(qi)(qi)體保(bao)(bao)護(hu)焊(han)(han)(han)(han)(han)(han),焊(han)(han)(han)(han)(han)(han)接(jie)(jie)(jie)時(shi)(shi)鎢(wu)(wu)(wu)極(ji)(ji)只(zhi)起導電(dian)(dian)(dian)作用(yong),不(bu)(bu)作填充(chong)金(jin)屬(shu)(不(bu)(bu)熔化(hua)(hua)(hua)),如圖4-30所示。根據保(bao)(bao)護(hu)氣(qi)(qi)(qi)(qi)體的(de)(de)不(bu)(bu)同,分為鎢(wu)(wu)(wu)極(ji)(ji)氬(ya)(ya)弧焊(han)(han)(han)(han)(han)(han)和(he)鎢(wu)(wu)(wu)極(ji)(ji)氦弧焊(han)(han)(han)(han)(han)(han)。焊(han)(han)(han)(han)(han)(han)接(jie)(jie)(jie)時(shi)(shi),惰(duo)性氣(qi)(qi)(qi)(qi)體氬(ya)(ya)氣(qi)(qi)(qi)(qi)或(huo)氦氣(qi)(qi)(qi)(qi)(Ar或(huo)He)通過焊(han)(han)(han)(han)(han)(han)槍(qiang)或(huo)其他裝置加入(ru)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)(jie)區(qu)(或(huo)待焊(han)(han)(han)(han)(han)(han)區(qu)),鎢(wu)(wu)(wu)極(ji)(ji)與被(bei)焊(han)(han)(han)(han)(han)(han)工(gong)件(jian)之間通電(dian)(dian)(dian)產生(sheng)(sheng)電(dian)(dian)(dian)弧,電(dian)(dian)(dian)弧在惰(duo)性氣(qi)(qi)(qi)(qi)體的(de)(de)氣(qi)(qi)(qi)(qi)氛中(zhong)燃(ran)(ran)燒。氬(ya)(ya)氣(qi)(qi)(qi)(qi)或(huo)氦氣(qi)(qi)(qi)(qi)(Ar或(huo)He)在焊(han)(han)(han)(han)(han)(han)接(jie)(jie)(jie)過程中(zhong)與鎢(wu)(wu)(wu)極(ji)(ji)、焊(han)(han)(han)(han)(han)(han)件(jian)、填充(chong)焊(han)(han)(han)(han)(han)(han)絲不(bu)(bu)發生(sheng)(sheng)任(ren)何化(hua)(hua)(hua)學、冶金(jin)作用(yong)、惰(duo)性氣(qi)(qi)(qi)(qi)體保(bao)(bao)護(hu)焊(han)(han)(han)(han)(han)(han)的(de)(de)顯著(zhu)特點是電(dian)(dian)(dian)弧燃(ran)(ran)燒穩定,能(neng)有效(xiao)地隔(ge)絕周圍空氣(qi)(qi)(qi)(qi),使(shi)熔池、填充(chong)絲不(bu)(bu)被(bei)氧化(hua)(hua)(hua)和(he)氮化(hua)(hua)(hua),因而(er)能(neng)獲得(de)高(gao)質量(liang)焊(han)(han)(han)(han)(han)(han)縫,且能(neng)進行全位(wei)置焊(han)(han)(han)(han)(han)(han)接(jie)(jie)(jie)。但鎢(wu)(wu)(wu)極(ji)(ji)所通過的(de)(de)電(dian)(dian)(dian)流(liu)(liu)密(mi)度受到限制,若通過電(dian)(dian)(dian)流(liu)(liu)密(mi)度太大(da),鎢(wu)(wu)(wu)極(ji)(ji)會燒損,使(shi)焊(han)(han)(han)(han)(han)(han)縫金(jin)屬(shu)產生(sheng)(sheng)夾鎢(wu)(wu)(wu)缺欠。由于鎢(wu)(wu)(wu)極(ji)(ji)氬(ya)(ya)弧焊(han)(han)(han)(han)(han)(han)電(dian)(dian)(dian)弧能(neng)量(liang)密(mi)度低,也不(bu)(bu)能(neng)獲得(de)較(jiao)大(da)的(de)(de)熔深(shen)和(he)較(jiao)高(gao)的(de)(de)生(sheng)(sheng)產率(lv)。采用(yong)鎢(wu)(wu)(wu)極(ji)(ji)氦弧焊(han)(han)(han)(han)(han)(han)時(shi)(shi),使(shi)用(yong)與鎢(wu)(wu)(wu)極(ji)(ji)氬(ya)(ya)弧焊(han)(han)(han)(han)(han)(han)同樣的(de)(de)電(dian)(dian)(dian)流(liu)(liu)密(mi)度,鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不銹鋼板一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。


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  鎢極(ji)(ji)氬弧(hu)焊(han)時,母材金屬加熱特點(dian)(主(zhu)要指能(neng)量密度和熱功率大小)介于氣焊(han)和焊(han)條電(dian)弧(hu)焊(han)之間,在(zai)很小的(de)(de)焊(han)接(jie)電(dian)流(≤10A)下,電(dian)弧(hu)仍可穩定燃(ran)燒,特別適于焊(han)接(jie)薄(bo)件(jian)(jian)或(huo)超薄(bo)件(jian)(jian)奧(ao)氏體型(xing)不(bu)銹鋼的(de)(de)焊(han)接(jie)構件(jian)(jian)。鎢極(ji)(ji)氬弧(hu)焊(han)時能(neng)清晰地觀察到焊(han)接(jie)熔池和熔透情(qing)況、因此,在(zai)要求保證焊(han)透及要求背面成(cheng)形的(de)(de)情(qing)況下,單面焊(han)采用內壁(bi)(或(huo)背面)通氬氣的(de)(de)鎢極(ji)(ji)氬弧(hu)打底(di)焊(han)的(de)(de)方(fang)法,在(zai)國內外已得到普遍應用。鎢極(ji)(ji)氬弧(hu)焊(han)采用的(de)(de)填充(chong)絲為裸焊(han)絲,在(zai)施焊(han)過程(cheng)中,不(bu)會(hui)產生飛濺、焊(han)縫成(cheng)形美觀,焊(han)縫上不(bu)存(cun)在(zai)渣殼,焊(han)后不(bu)需清理。


  鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不(bu)銹鋼管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。







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