鎢(wu)極(ji)氬(ya)弧(hu)(hu)(hu)焊(han)(han)雖然能(neng)獲得優良的(de)(de)焊(han)(han)接(jie)(jie)(jie)質量,但由(you)于(yu)(yu)受到鎢(wu)極(ji)許用電流(liu)(liu)的(de)(de)限制,焊(han)(han)接(jie)(jie)(jie)電流(liu)(liu)不能(neng)用得太大(da)。一(yi)般情況(kuang)下,不開坡口(kou)對(dui)接(jie)(jie)(jie)鎢(wu)極(ji)氬(ya)弧(hu)(hu)(hu)焊(han)(han)時,可以焊(han)(han)透厚(hou)(hou)度小(xiao)于(yu)(yu)3mm的(de)(de)母材(cai),超過此(ci)(ci)厚(hou)(hou)度的(de)(de)焊(han)(han)件(jian)如要(yao)全(quan)焊(han)(han)透,需對(dui)母材(cai)開坡口(kou)。由(you)于(yu)(yu)鎢(wu)極(ji)氬(ya)弧(hu)(hu)(hu)焊(han)(han)焊(han)(han)接(jie)(jie)(jie)速度慢,導致焊(han)(han)接(jie)(jie)(jie)變形增(zeng)加、焊(han)(han)接(jie)(jie)(jie)接(jie)(jie)(jie)頭抗腐(fu)蝕性(xing)能(neng)下降,而且鎢(wu)極(ji)氬(ya)弧(hu)(hu)(hu)焊(han)(han)焊(han)(han)接(jie)(jie)(jie)時產(chan)生一(yi)定(ding)(ding)量的(de)(de)放射線對(dui)人體(ti)(ti)有一(yi)定(ding)(ding)的(de)(de)損害,因(yin)此(ci)(ci)焊(han)(han)接(jie)(jie)(jie)中、厚(hou)(hou)板奧(ao)氏體(ti)(ti)不銹鋼時已不能(neng)很好(hao)的(de)(de)滿足實際生產(chan)的(de)(de)需求。
熔(rong)(rong)(rong)化(hua)極氣(qi)體(ti)(ti)保護(hu)焊用(yong)焊絲(si)作為電極(和填充金屬),焊接(jie)電流可以大大提(ti)高。由于熔(rong)(rong)(rong)深(shen)大,焊絲(si)熔(rong)(rong)(rong)敷速度快,提(ti)高了(le)生產效率,改善了(le)勞動條件,減少(shao)了(le)焊接(jie)變形,同時還有(you)利于提(ti)高焊接(jie)接(jie)頭耐(nai)腐(fu)蝕(shi)性能。熔(rong)(rong)(rong)化(hua)極氣(qi)體(ti)(ti)保護(hu)焊適用(yong)于中(zhong)等和大厚(hou)度母材(cai)的焊接(jie)。
熔(rong)(rong)化極氣(qi)體(ti)(ti)保(bao)護焊(han)(han)(han)(han)(han)(han),是用(yong)(yong)(yong)可熔(rong)(rong)化的(de)焊(han)(han)(han)(han)(han)(han)絲(si)(si)(si)(si)(si)與被焊(han)(han)(han)(han)(han)(han)工件之間(jian)的(de)電(dian)(dian)弧(hu)作(zuo)為(wei)熱源來熔(rong)(rong)化焊(han)(han)(han)(han)(han)(han)絲(si)(si)(si)(si)(si)和母材(cai)金屬,并向焊(han)(han)(han)(han)(han)(han)接(jie)區輸送保(bao)護氣(qi)體(ti)(ti),使(shi)電(dian)(dian)弧(hu)、熔(rong)(rong)化的(de)焊(han)(han)(han)(han)(han)(han)絲(si)(si)(si)(si)(si)、熔(rong)(rong)池及附近金屬免(mian)受周圍(wei)空氣(qi)的(de)有(you)害作(zuo)用(yong)(yong)(yong),通(tong)過(guo)(guo)(guo)連續送進焊(han)(han)(han)(han)(han)(han)絲(si)(si)(si)(si)(si)不(bu)斷熔(rong)(rong)化并過(guo)(guo)(guo)渡(du)(du)(du)(du)到熔(rong)(rong)池,形成焊(han)(han)(han)(han)(han)(han)縫(feng)金屬。熔(rong)(rong)化極氣(qi)體(ti)(ti)保(bao)護焊(han)(han)(han)(han)(han)(han)焊(han)(han)(han)(han)(han)(han)接(jie)奧氏體(ti)(ti)型不(bu)銹鋼時(shi)的(de)熔(rong)(rong)滴(di)(di)過(guo)(guo)(guo)渡(du)(du)(du)(du)有(you)滴(di)(di)狀過(guo)(guo)(guo)渡(du)(du)(du)(du)、短路(lu)過(guo)(guo)(guo)渡(du)(du)(du)(du)和噴(pen)射過(guo)(guo)(guo)渡(du)(du)(du)(du)3種。其(qi)中(zhong)滴(di)(di)狀過(guo)(guo)(guo)渡(du)(du)(du)(du)時(shi),熔(rong)(rong)滴(di)(di)直徑比焊(han)(han)(han)(han)(han)(han)絲(si)(si)(si)(si)(si)直徑大(da)(da),飛(fei)濺較大(da)(da),導致焊(han)(han)(han)(han)(han)(han)接(jie)過(guo)(guo)(guo)程不(bu)穩定(ding),在生產上(shang)極少使(shi)用(yong)(yong)(yong)。短路(lu)過(guo)(guo)(guo)渡(du)(du)(du)(du)電(dian)(dian)弧(hu)間(jian)隙(xi)小(xiao)(xiao),電(dian)(dian)弧(hu)電(dian)(dian)壓較低,電(dian)(dian)弧(hu)功率比較小(xiao)(xiao),適(shi)用(yong)(yong)(yong)于(yu)薄板焊(han)(han)(han)(han)(han)(han)接(jie)。生產中(zhong)應(ying)用(yong)(yong)(yong)最為(wei)廣泛的(de)是噴(pen)射過(guo)(guo)(guo)渡(du)(du)(du)(du),對于(yu)一定(ding)的(de)焊(han)(han)(han)(han)(han)(han)絲(si)(si)(si)(si)(si)和保(bao)護氣(qi)體(ti)(ti),當(dang)焊(han)(han)(han)(han)(han)(han)接(jie)電(dian)(dian)流(liu)增大(da)(da)到臨界電(dian)(dian)流(liu)值時(shi)(圖4-44),焊(han)(han)(han)(han)(han)(han)絲(si)(si)(si)(si)(si)端頭熔(rong)(rong)化的(de)金屬被壓縮(suo)成筆尖(jian)狀,以細小(xiao)(xiao)熔(rong)(rong)滴(di)(di)從液柱尖(jian)端高(gao)速軸向射入熔(rong)(rong)池,即噴(pen)射過(guo)(guo)(guo)渡(du)(du)(du)(du),如圖4-45所示。


