1. 電(dian)刷鍍錫(xi)目的物
15Cr11MoVA不(bu)銹鋼(gang)套(tao)筒(tong)(tong)是汽輪機組上的(de)重(zhong)要零件。由(you)于它在高(gao)(gao)溫(wen)、高(gao)(gao)壓下長期工作,因而(er)(er)要求(qiu)它的(de)內部(bu)(bu)表面(mian)(mian)(mian)和小(xiao)孔具(ju)有高(gao)(gao)強(qiang)度,高(gao)(gao)的(de)抗蝕性(xing)和耐磨性(xing),而(er)(er)外(wai)部(bu)(bu)表面(mian)(mian)(mian)則要求(qiu)具(ju)有良(liang)好的(de)可加工性(xing)。為了滿足這(zhe)些(xie)要求(qiu),對套(tao)筒(tong)(tong)內表面(mian)(mian)(mian)和小(xiao)孔要進行氮(dan)化處理,而(er)(er)對其(qi)外(wai)部(bu)(bu)表面(mian)(mian)(mian)應采取鍍錫防滲氮(dan)措施。
2. 電(dian)刷鍍錫工藝流程
電(dian)(dian)凈(jing)(jing)(電(dian)(dian)凈(jing)(jing)溶(rong)液見表4-42中(zhong)(zhong)的 1號電(dian)(dian)凈(jing)(jing)液,工作電(dian)(dian)16V,時間為(wei)電(dian)(dian)凈(jing)(jing)至(zhi)(zhi)表面均(jun)勻(yun)(yun)潤濕(shi)不(bu)掛水(shui)(shui)(shui)珠為(wei)止)→水(shui)(shui)(shui)沖洗→活化(hua)(活化(hua)溶(rong)液成分硫酸(suan) 80g/L,硫酸(suan)銨110g/L,電(dian)(dian)壓為(wei)+12V,反(fan)接(jie),即(ji)工件接(jie)正(zheng)極,鍍筆(bi)接(jie)負(fu)極,表面活化(hua)至(zhi)(zhi)均(jun)勻(yun)(yun)淺灰色后,變電(dian)(dian)壓為(wei)-12V,正(zheng)接(jie),即(ji)工件接(jie)負(fu)極,表面活化(hua)至(zhi)(zhi)均(jun)勻(yun)(yun)較深灰色為(wei)止)→水(shui)(shui)(shui)沖洗→刷鍍錫[鍍錫溶(rong)液成分參(can)見4.9.12之(zhi)(3),工作電(dian)(dian)壓 3~7V,溫度室溫,陽極與工件之(zhi)間的相對運動速率為(wei)15~16m/min,錫層厚度為(wei) 6~7μm]→水(shui)(shui)(shui)→中(zhong)(zhong)和(用電(dian)(dian)凈(jing)(jing)液無(wu)電(dian)(dian)擦(ca)技)→熱水(shui)(shui)(shui)授泡(溫度 50℃熱水(shui)(shui)(shui),時間5min)→干燥→氨(an)化(hua)(鍍錫后3天(tian)內)。

3. 刷鍍錫防滲(shen)氮出現問題,可能原因及解決辦(ban)法見表 4- 47 。


