1. 桶形(xing)輥穿孔機
桶(tong)(tong)形(xing)(xing)(xing)二輥穿(chuan)孔(kong)機是根據孔(kong)腔形(xing)(xing)(xing)成(cheng)原理,利用旋轉(zhuan)橫(heng)鍛效應穿(chuan)孔(kong)。正(zheng)是這種孔(kong)腔現象造成(cheng)了鋼(gang)管內表面的缺陷,旋轉(zhuan)橫(heng)鍛效應又使毛管有較大的周向切應力和表面扭轉(zhuan)變形(xing)(xing)(xing),因(yin)此,桶(tong)(tong)式穿(chuan)孔(kong)機很難滿足穿(chuan)軋高合金(jin)鋼(gang)的要求。
2. 錐形(xing)輥穿孔機
錐形輥(gun)穿孔機(ji)(ji)(ji)采用(yong)較(jiao)大的(de)(de)輾(zhan)軋(ya)(ya)(ya)(ya)(ya)角(jiao)(jiao)和(he)送(song)進角(jiao)(jiao)進行斜軋(ya)(ya)(ya)(ya)(ya)穿孔,同(tong)時(shi)又極力控制旋(xuan)轉橫鍛(duan)效應的(de)(de)產(chan)生及控制毛管的(de)(de)周向切(qie)應力與表(biao)面扭(niu)轉變(bian)(bian)形。因此,錐形輥(gun)穿孔機(ji)(ji)(ji)可以(yi)實現與擠(ji)壓機(ji)(ji)(ji)相(xiang)近(jin)的(de)(de)金屬流動。從工藝(yi)參(can)數(shu)方面講(jiang),錐形輥(gun)穿孔機(ji)(ji)(ji)基本要點是兩個角(jiao)(jiao)度值(zhi)的(de)(de)問題(ti)即輾(zhan)軋(ya)(ya)(ya)(ya)(ya)角(jiao)(jiao)和(he)送(song)進角(jiao)(jiao)。前者對一個機(ji)(ji)(ji)組來(lai)講(jiang)是定值(zhi),后者根據設計可調(diao)整,若錐形輥(gun)穿孔機(ji)(ji)(ji)采取軋(ya)(ya)(ya)(ya)(ya)輥(gun)水(shui)平布(bu)置方式(shi)(shi),故(gu)可采用(yong)更(geng)大的(de)(de)輾(zhan)軋(ya)(ya)(ya)(ya)(ya)角(jiao)(jiao)β(27.6°)和(he)相(xiang)對較(jiao)小的(de)(de)送(song)進角(jiao)(jiao)α(6°~12°),若這種軋(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)發(fa)展為軋(ya)(ya)(ya)(ya)(ya)輥(gun)上下布(bu)置時(shi),這樣(yang)大的(de)(de)輾(zhan)軋(ya)(ya)(ya)(ya)(ya)角(jiao)(jiao)顯然(ran)不行,而(er)且從工藝(yi)上講(jiang),一般(ban)以(yi)β+α=25°~30°作為一判定值(zhi),故(gu)曼內(nei)斯曼鋼(gang)管公司在(zai)后來(lai)的(de)(de)設計中,隨著軋(ya)(ya)(ya)(ya)(ya)輥(gun)上下布(bu)置形式(shi)(shi)的(de)(de)進一步發(fa)展,將β角(jiao)(jiao)降為10°~15°。輾(zhan)軋(ya)(ya)(ya)(ya)(ya)角(jiao)(jiao)和(he)可調(diao)的(de)(de)送(song)進角(jiao)(jiao)的(de)(de)各種配合,對穿孔過程中所發(fa)生的(de)(de)切(qie)向變(bian)(bian)形確實產(chan)生相(xiang)當大的(de)(de)影響。

